April
10, 2001
Fuji Heavy Industries Achieves
"Zero Emission" at Gunma Plants |
-- One year ahead of schedule, the automobile
manufacturing plants developed
successful recycling systems that eliminated industrial waste to
be landfilled -- |
Fuji Heavy Industries, Ltd. (FHI), a global manufacturer of transportation
and aerospace-related products and the maker of Subaru vehicles, announced
today that its Gunma Manufacturing Division has successfully eliminated
industrial waste for landfill as of the end of March 2001. The Gunma Division
comprises major four automobile production plants: the Main Plant, Yajima
Plant, Ohta North Plant, and Oizumi Plant.
As part of its company-wide "Zero Emission" goal for production processes,
FHI announced in January 1999 that it planned efforts to reduce and then
eliminate industrial waste in the Gunma Division along with the Utsunomiya
Manufacturing Division, which manufactures aircraft , railway cars and
ecology-related products, by March 2002. The Gunma Division significantly
accelerated its waste reduction rate during the past two years, and "Zero
Emission" status was achieved at its plants one year earlier than the
original target date. Whereas industrial waste from the Gunma Division
that was bound for landfills amounted to 1,003 tons in the 1999 fiscal
year ending March 31, 2000, that amount was cut down to 43 tons in fiscal
2000, a whopping 99.3% drop. At the end of fiscal 2000, with its waste
reduction programs well under way and less than one ton of landfill waste
at its Gunma Division, FHI declared those four plants to be within the
tolerance levels of "Zero Emission."
"Zero Emission" efforts at Gunma have focused on the complete eradication
of waste ashes from its incinerators. During fiscal year 1999, the company
identified 61% of the waste at the division as incinerated waste. With
the ultimate goal of doing away with the incinerator, the Gunma Division
turned waste destined to be burned into recyclable resources. Dewatered
sludge, which took up 43% of the waste ashes, is recycled as cement materials.
Refuse paint, which was 26% of the waste, is reused to make anti-vibration
insulator materials, cement compounds, and blast-furnace reducing agents.
Other flammable waste and non-vinyl chloride resins are categorized into
25 recyclable uses. On December 12, 2000, operation of the incinerator
at Gunma was discontinued, thereby making the plants waste-free.
Nonincinerated waste from Gunma is also recycled extensively. Waste paint
from paint shops that gets spilled or dried out is reused as sub-grade
material of furnace melting-slugs. Soft vinyl chloride plastics are automatically
sorted by recently installed sorters on the shop floors and are then recycled.
FHI also plans to achieve "Zero Emission" not only at the Utsunomiya
Division but at the Saitama Manufacturing Division, which produces general-purpose
engines and generators, by the end of March 2002. In addition, the company
has been pursuing other environmental conservation management activities
based on its policy on environmental issues by reducing volatile organic
compounds (VOCs) in paint shops, conserving energy and resources, and
cooperating in the worldwide effort to establish the PRTR (Pollutant Release
and Transfer Register) program being developed under the auspices of OECD
(Organization for Economic Co-operation and Development).
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